Cement News tagged under: artificial intelligence

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ML/AI-based maintenance to enhance energy efficiency

14 February 2024, Published under Cement News

Recently, CemAI representatives were invited to present to the United States Environmental Protection Agency’s (EPA) ENERGY STAR® division on the topic of machine learning/artificial intelligence’s (ML/AI) use in increasing energy efficiency. The ENERGY STAR programme was interested in the role that better maintenance and control of processes could play in cement manufacturing performance. By CemAI, USA. CemAI CEO Scott Ziegler outlined the benefits of machine learning and artifici...

Unlocking cement plant potential with digital twins

30 January 2024, Published under Cement News

Cement manufacturers operate in an increasingly complex environment, facing pressure to maximise production while minimising costs and environmental impact. However, leveraging data to optimise operations can be hindered by antiquated assets and disconnected data systems. Digital twins enabled by artificial intelligence (AI) present a solution. By Wizata SA, Luxembourg Cement producers operate under increasingly complex conditions, but by leveraging data to optimise operations thro...

Harness the power of AI and industrial analytics

03 May 2023, Published under Cement News

Digital applications, together with cloud and edge computing, can help to optimise the performance of rotating machinery, as ABB explains. By Sanjit Shewale, ABB, Switzerland. Data analytics – answering critical questions about assets Cement producers, in addition to the recurrent challenges of optimising efficiency, and maintaining throughput and quality control during high-volume production, must now comply with increasingly strict environmental legislation aimed at reducing e...

Throwing AI into the cement decarbonisation mix

11 April 2023, Published under Cement News

While reducing the carbon footprint of the cement industry is a global challenge, there are technologies, such as artificial intelligence (AI), available today that are enabling cement producers to transition to net zero.  By Carbon Re, UK. Figure 1: artificial intelligence can help cement plants to reduce their carbon footprint and fuel costs There is no silver bullet to reduce carbon emissions in the cement industry. Achieving this by 2030 will require a collective effort from...

Three lines of defence

11 January 2023, Published under Cement News

Digitalisation has enabled cement producers to increase the uptime of their equipment as artificial intelligence (AI) has alerted them to current or future equipment failure so swift action can be taken through the plant’s maintenance and repair programme. This reduces lengthy and costly downtime. By Mary Beth Kramer, Kramer Consulting, USA. Detectable failures at early stages save on repair costs and reduce downtime Predictive maintenance with artificial intelligence (AI) are h...

Taking the magic out of machine learning

20 April 2022, Published under Cement News

Artificial intelligence (AI) and its subcomponent machine learning (ML) are almost everywhere in industrial processes, and cement manufacturing is no exception. 1,2 Despite the common use of these terms, how a model is built and implemented remains a mystery to many. Holcim Innovation Center demystifies the process by stepping through a machine learning project.  By Louise Harding and Xavier Cieren, Holcim Innovation Center, France. Figure 1: machine learning implementation steps ...

Republic Cement launches AI tool to optimise raw mix

24 May 2021, Published under Cement News

Philippines-based Republic Cement is rolling out a new AI tool to all its cement plants to reduce its CO 2 emissions and produce a stronger cement. The tool will optimise concentrations of raw ingredients in the cement mix by harnessing complex algorithms to save time and resources in its Bulacan and Batangas works as well as running the software as a pilot in its Teresa works in Rizal. “Our next step is to deploy this in all sites by the end of the year,” said Republic Cement’s Vice Pres...

FLSmidth’s smart moves

26 April 2021, Published under Cement News

With the launch of ECS/ProcessExpert ® V8.5, FLSmidth brings artificial intelligence (AI) technologies to advanced process control. But what exactly does this mean for cement producers? Javier Pigazo Merino, FLSmidth global product line manager, provides the low-down on the new process control software and the importance of AI to the future of industrial digitalisation. By FLSmidth, Denmark. FLSmidth: enabling AI solutions for smarter cement plants FLSmidth recently released t...

INFORM forms joint venture with Chilean partner

20 April 2021, Published under Cement News

I NFORM , an internationally-known software development and business process optimisation specialist with US regional headquarters in Atlanta, Georgia, has set up a joint venture with its Chilean partner, Workforce Solutions SpA. The new company has officially been operating as   Indorm Software SpA since 12 April   2021.   The aim is to continue the over 50 year-long success story of I NFORM 's Digital Decision Making technology based on Operations Research and Artificial Intelligence...

Connected manufacturing

20 January 2020, Published under Cement News

The abundant and growing quantity of operational data and events collected in real time opens the door for improvements across the cement manufacturing process instead of only in specific areas. Operational data from existing devices and sensors that support automation and control systems can help increase asset availability, reduce energy costs and improve process efficiency. However, this is just the start of the potential offered to the industry by new technologies based on operational da...